Five Star Fluid Grout 100

Five Star Fluid Grout 100 is the industry’s leading cement-based, nonmetallic, non-shrink fluid grout for supporting machinery and equipment. It is formulated with Air Release technology that combines high performance with the greatest reliability.

  • Placement within tight clearances down to 1/2 inch
  • High 1, 7, 28 day strengths
  • Non-shrink from the time of placement
  • 95% effective bearing area

Five Star Fluid Grout 100 Datasheet

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Five Star Fluid Grout 100 is the industry’s leading cement-based, nonmetallic, non-shrink fluid grout engineered for supporting machinery and equipment requiring precision alignment. Formulated with proprietary Air Release technology, this high-performance grout combines exceptional strength development with proven reliability in demanding industrial environments. When tested in accordance with ASTM C 827, Fluid Grout 100 exhibits positive expansion characteristics while maintaining dimensional stability throughout the curing process.

This precision grout meets the rigorous performance requirements of ASTM C 1107-02 Grades A, B and C, ASTM C 1107-14 and CRD-C 621-93 specifications for non-shrink grout applications across a wide temperature range of 40°F to 90°F (4°C to 32°C). With its ability to achieve 95% Effective Bearing Area (EBA) when proper grouting procedures are followed, Fluid Grout 100 delivers the structural support and alignment precision required for critical machinery installations and maintenance operations.

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Key Features of Fluid Grout 100

  • Air Release Technology
    Proprietary formulation per ACI 351.1 R eliminates entrapped air for consistent performance and maximum bearing contact.
  • High Early Strength Development
    Achieves 5,800 psi compressive strength in 24 hours, reaching 10,000 psi at 28 days for reliable structural support.
  • Precision Placement Capability
    Designed for tight clearances down to 1/2 inch (12 mm), enabling grouting in confined spaces and precision alignment applications.
  • Non-Shrink Properties
    Maintains dimensional stability from the time of placement through full cure, ensuring lasting alignment integrity.
  • Gas-Free Formulation
    Contains no aluminum powder or other gas-generating additives, preventing void formation and ensuring consistent density.
  • 95% Effective Bearing Area
    Achieves exceptional contact surface when installed following proper grouting procedures, maximizing load transfer capability.
  • Superior Bond Strength
    Develops 2,000 psi bond strength at 28 days per ASTM C 882, ensuring reliable adhesion to concrete and steel substrates.

Recommended Applications of Fluid Grout 100

Fluid Grout 100 is specifically engineered for contractors and engineers working with critical machinery installations and structural grouting applications where precision, reliability, and long-term performance are essential. Its fluid consistency and non-shrink properties make it ideal for both new installations and maintenance operations requiring exact alignment tolerances.

Ideal Applications Include:

    • Grouting of machinery and equipment for precision alignment
    • Anchor bolt and dowel installations
    • Non-shrink grouting of structural steel and precast concrete connections
    • Preplaced aggregate grouting applications
    • Support grouting for tanks and vessels 
    • Structural repair and rehabilitation projects 
    • Equipment foundation grouting in tight clearances

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Technical Specifications – Five Star Fluid Grout 100

High performance precision non-shrink fluid grout with comprehensive performance data for machinery and equipment support.

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10,000 PSI Ultimate Strength
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40°F – 90°F Service Range

ASTM C 1107 Certified
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30 min Working Time

Compressive Strength Development: ASTM C 942 (C109 Restrained) testing standards
Time Plastic Consistency Fluid Consistency
1 Day 5,800 psi (40 MPa) 3,500 psi (24.2 MPa)
3 Days 7,500 psi (51.8 MPa) 6,000 psi (41.4 MPa)
7 Days 8,000 psi (55.2 MPa) 6,500 psi (44.9 MPa)
28 Days 10,000 psi (69.0 MPa) 8,000 psi (55.2 MPa)

Physical Properties: Superior performance characteristics at 70°F (21°C)
Property Value Standard
Early Height Change 0.0 to 4.0% ASTM C 827
Hardened Height Change 0.0 to 0.3% ASTM C 1090
Effective Bearing Area 95%
Bond Strength (28 days) 2,000 psi (13.8 MPa) ASTM C 882
Freeze Thaw Resistance > 95% RDM (300 cycles) ASTM C 666A

Application Information: Detailed mixing, placement and flow specifications for optimal performance
Parameter Specification
Package Size 55 lb. (25 kg) bag
Yield per Bag 0.50 ft³ (14.1 liters)
Water Content 4.5 qts + 0.5-1.0 qts additional
Working Time @ 70°F 30 minutes
Minimum Thickness 1/2 inch (12 mm)
Mixing Time 4-5 minutes (mortar mixer)
Flow Consistency 100-125% (plastic) / 20-30 sec (fluid)
Temperature Range 40°F – 90°F (4°C – 32°C)


ASTM C 1107 Grades A, B & C

Air Release Technology

Non-Shrink from Placement

Precision Machinery Support
Professional Installation Required: Contact a sales representative for questions.

Frequently Asked Questions

What is the minimum clearance for Fluid Grout 100 placement?
Fluid Grout 100 can be placed in clearances as tight as 1/2 inch (12 mm) when mixed to fluid consistency, making it suitable for precision machinery alignment applications.

What compressive strength does Fluid Grout 100 achieve?
At fluid consistency, it reaches 3,500 psi in 24 hours, 6,000 psi at 3 days, 6,500 psi at 7 days, and 8,000 psi at 28 days. Plastic consistency achieves even higher strengths up to 10,000 psi at 28 days.

How long is the working time?
Working time is approximately 30 minutes at 70°F (21°C). Use heated or chilled water to adjust working time as needed for ambient conditions.

What is the recommended water content?
Begin with 4.5 quarts of potable water per 55 lb bag. For fluid consistency, typically 5.5 quarts total water is required. Never exceed the maximum water content stated on the bag.

What curing requirements are needed?
Fluid Grout 100 requires wet curing for a minimum of three days, or coating with an approved curing compound meeting ASTM C 309 requirements after a minimum 24-hour wet cure.

Can it be used in cold weather conditions?
Yes, but equipment and surface temperatures must be maintained between 40°F and 90°F (4°C and 32°C). Refer to Five Star Design-A-Spec for cold weather grouting procedures outside this range.

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